The correct installation, maintenance and after-sales service of the wooden door is the key link to ensure its excellent use effect. Therefore, in the distribution of wooden doors, it is necessary for the professional to carefully measure and accurately operate, grasp the various processes in the installation, and tell the user in time after installation. Precautions for use and maintenance.
First, the installation conditions
1.1. The wooden door generally adopts the installation method of the reserved hole. It is better not to install the side wall.
1.2, the wooden door is best installed in the installation of the hole floor engineering (such as: floor tiles, stone), at the same time after the wall putty is scraped and polished flat (the wall needs to be attached to the wall brick, the hole at the stone, all must be affixed to the hole Sideways) for installation work.
1.3, the installation site environment is clean, no mess, no cross-operation.
Second, preparation before installation
2.1, the door leaf and the door frame should be stacked flat with the pad in the room, and the frame and the door leaf are stacked separately.
2.2, it is strictly forbidden to store with acid and alkali, indoors should be clean, dry and ventilated.
2.3, stored in a room with a stand and separated from the heat source to protect from heat deformation.
2.4. Check the site conditions, organize and clean the work area, and check whether the reserved size of the door hole or door frame meets the design requirements.
2.5. Confirm the installation dimensions and count all products and accessories.
2.6. Prepare the installation tool and read the installation instructions in detail.
Third, the installation tool
Electric hammer, woodworking hoe, plane, flat boring, fine tooth saw (hacksaw), screwdriver, square ruler, tape measure, hanging hammer, level ruler, electric drill, hole opener, stamp, corresponding specification drill.
Fourth, measurement
4.1. Facade width = door width + door fan clearance + door sleeve line width.
4.2. Door width = door width + door fan clearance + door frame thickness + door frame adjustment margin.
Fifth, the measurement of the door hole (accurate to 1mm)
5.1. Install the wall thickness of the hole <25%. If the humidity is >25%, the moisture-proof isolation layer should be installed on the wall.
5.2. Width of the door hole: measure the distance between the left and right of the door hole horizontally, and select more than five measuring points for measurement. The minimum value (minus the door frame adjustment margin) is the door frame extension size.
5.3. Height of the door hole: The distance between the upper and lower sides of the door hole is measured vertically, and three or more measurement points are selected for measurement, wherein the minimum value (reduction of the door frame adjustment margin) is the door frame extension size;
Note: Pay attention to the ground treatment during the measurement process, and reserve the thickness of the floor decoration material for the required.
Door wall thickness: measure the thickness of the wall horizontally. Select more than five measuring points for measurement. The maximum value is the thickness of the wall. If the wall needs to be decorated, the thickness of the door wall should be the thickness of the decoration material.
Sixth, the measurement of the door leaf (accurate to 1mm)
6.1, door leaf = inner space of the door frame - reserved gap
6.2. Width of the door leaf: measure the distance inside the door frame horizontally, and select more than five measuring points for measurement, wherein the minimum value (minus the reserved gap) is the door leaf width;
6.3. Height of the door leaf: Vertically measure the distance inside the door frame, select more than three measuring points for measurement, and the minimum value (minus the reserved gap) is the height of the door leaf;
Note: Pay attention to the ground treatment during the measurement process, and reserve the appropriate size for the required. Door height < Door opening height (difference is 5~10mm).
Door leaf thickness: It should be matched with the door frame, that is, less than or equal to the distance from the edge of the door frame to the cover.
Seven, installation materials
Iron piece connector, 60 nails, 25 and 20 self-tapping screws, 502 glue, towel or cotton yarn, wood cutting, small wooden strips, pig hair brush, styrofoam, milky white glue, door lock, hinge, door stopper, wall Body moisture material.
Eight, installation
8.1. Use professional tools to test the vertical, horizontal and thickness of the door wall and obtain the deviation parameters. According to this, the construction auxiliary line is marked on the wall.
8.2. Simulate the various parts of the door frame and mark the installation auxiliary line of the fixed part of the door frame on the corresponding wall.
8.3. Adjust the vertical and horizontal position of the fixed part of the door frame and fix it.
8.4. Install the remaining parts of the door frame and adjust the matching degree according to the principle of inner to outer. Pay attention to the horizontal and vertical degrees of each main board.
8.5. Fix the various parts of the door frame and make comprehensive adjustments.
8.6. According to the actual determination of the hinge installation position of the door frame, mark the corresponding position on the door leaf and reserve an appropriate gap.
8.7. Machine the 2~3mm slot on the door leaf, and use the screws to fasten the hinge.
8.8. Temporarily fix the door leaf to the corresponding installation position and adjust it to the exact position, and mark the hinge fixing position on the door frame.
8.9. Machine the hinge groove on the door frame, connect the door leaf with the hinge and fix the hinge.
8.10. Install the keyhole box and keyhole plate of the door frame.
Nine, the installation procedure (taking a single standard swing door as an example)
First check whether the components are complete, the dimensions of each component are correct, and assign the matching door leaf and door cover to the corresponding hole position.
X. Install the door cover (the door panel is made up of two parts of the Liukou board and the main board)
10.1 combination door cover:
According to the size of the door leaf, the size of the door sleeve is assembled with the specific operation mode:
Assemble the main board of the horizontal sleeve board and the willow board (the white glue should be brushed in the groove when assembling), and fix the main board and the willow board with 20 or 25 self-tapping screws from the back of the board, screws and screws The spacing between them is about 450--550mm, the length of the horizontal plate required for installation = the width of the door leaf +48mm to 52mm (the thickness of the willow plate is not more than 22mm), and then fixed on both sides of the back side of the back of the plate "L" shape iron piece connector, one side fixed to two to three (depending on the width of the hole, each side is about 80mm from the end, one in the middle position), the fixed position of the connecting pieces on both sides is staggered, with 20 Self-tapping screws are fixed;
The main board of the vertical set board and the willow board are fixed by the method of fixing the horizontal sleeve board, but the Liukou board of the vertical set board is 10 mm higher than the main board (depending on the difference of the thickness of the Liukou board and the main board, the Liukou board is higher The size must be sawn off the part inserted into the groove of the main board. The assembled vertical plate ensures that the end is flat and the other end of the willow plate is raised. The height of the vertical plate main plate = the height of the door + (-2) to 4mm , the height of the Liukou board = the height of the main board + the difference between the thickness of the main board and the Liukou board, and then the "L" shape of the iron piece connector is fixed on both sides of the back side of the board, and the side is fixed four (the sides are 80mm from the head) One at each of the left and right sides, the middle distance is divided into three equal parts, two), the fixed position of the connecting pieces on both sides is staggered, fixed with 20 self-tapping screws, the length of the vertical plate can only be sawed above, and the port below the ground should be done Closed treatment to avoid moisture deformation;
After the Liukou board is assembled with the main board, the width of the willow mouth is guaranteed to be +5mm.
Place the assembled horizontal and vertical sets on the ground paved with soft material, and place the horizontal cover on the top of the top of the two vertical sets. The vertical set supports the horizontal cover to ensure the position of the willow. The same size on the same side, the parallel vertical distance between the surface of the willows on both sides of the vertical door = the width of the door leaf + the size of the door edge on both sides (1.5 ≤ the side seam size ≤ 4.0mm), the horizontal slab The vertical distance from the surface to the ground surface = the height of the door leaf + the size of the upper and lower gaps of the door leaf (the upper seam refers to the distance between the top of the door leaf and the surface of the transverse panel of the willow, 1.5 ≤ the size of the upper slot of the door ≤ 4.0 mm;
The lower seam refers to the distance between the bottom end of the door leaf and the horizontal floor. The size of the lower part of the door leaf is: 4.0 ≤ outer door lower seam size ≤ 6.0mm, 6.0 ≤ inner door lower seam size ≤ 8.0mm, 8.0 ≤ bathroom lower seam size ≤ 10mm) The size of the gap between the door cover and the side of the door leaf and the gap size of the door leaf and the horizontal cover plate should be the same. After the size is calculated, the horizontal and vertical sets are respectively taken from the back of the horizontal cover plate with 2-4 pieces of 60mm nails. The plates are fixed together, and the angle between the horizontal plate and the vertical plate is required to be a right angle, and the gap at the angle is ≤0.2 mm.
10.2, fixed door cover:
The door cover is fixed by an "L"-shaped iron piece connector and a self-tapping screw. The specific method is as follows:
Put the assembled door cover into the door hole. The back of the door cover is on the same parallel surface as the door opening. Fix it with the wooden wedge from the left and right of the door hole. Check the verticality of the door cover with the hanging hammer to make it vertical. Deviation <1mm, two diagonal errors <3mm, check the horizontality of the horizontal plate with a level gauge, make the horizontal dimension <1mm, the horizontality and verticality reach the required requirements, after the "L" shaped connector The position of the hole on the other corner surface corresponds to the surface of the wall. Draw a mark with a pencil. All the positions of the joints are marked accordingly. Remove the door cover and set it aside. Use the impact drill to mark the mark. The wall is drilled, the hole diameter is ∮8 to ∮10mm, and the hole depth is 50 to 60mm. When drilling, the impact drill bit drills slightly into the inner side of the wall, which can reduce the cracking of the edge of the wall and after all the holes are finished, Insert the hole into the hole with a slightly larger than the hole diameter to fill the hole;
Then put the door cover that has just been removed into the hole, adjust the horizontality and verticality, fix the door cover slightly with wood, so that it does not shake, and then use 30mm on the other side of the "L"-shaped iron piece connector. Self-tapping screws and wood cutting on the wall (screws must be tightened with a screwdriver or speed drill, can not be directly knocked in with a woodworking hoe). If the gap between the door and the wall is large, it should be on both sides of the hole. Each of the nails is wrapped in a strip of wood, the middle gap is partially filled with styrofoam in the fixed door sleeve, and finally the soundproof anti-collision strip is embedded in the designated position on the door sleeve.
10.3. Install the door leaf:
10.31. Open the hinge groove on the door leaf (note the opening direction, the hundred pages should pay attention to the orientation of the hundred pages). The size of the hinge groove depends on the position of the hinge on the side of the door leaf. Do not damage the paint on the surface of the door leaf and door cover.
10.32. Install the door leaf on the safety hinge. First tighten the screw on the door leaf by half. Then screw the hinge of the door leaf and the door cover one to two screws first, then close the door to check whether the gap meets the requirements. Is the opening flexible? Whether there is rebound phenomenon, if there is any non-compliance, timely adjustment through the hinge, so that all aspects meet the requirements, then tighten the other screws, it is strictly prohibited to directly screw the entry fan and door cover. (Heavy door fans recommend three hinges per door)
10.33. Install the lock and install it according to the provided lock to the corresponding position. The height of the center distance of the keyhole is 900--1000mm. When using the power tool, you can't use too much force when using the power tool. It is best to use it first. The electric drill drills evenly in the position where it needs to be hollowed out, and then the boring and milling at a constant speed (trimming with a stamp) to prevent cracking and delamination of other parts due to excessive vibration. After the boring, the lock cylinder, the handle and the lock cover are placed. Installed on the door leaf, after the door leaf is closed, the lock tongue opens the lock tongue box hole at the position of the door cover. After the lock is installed, check whether the door leaf and the door lock switch are flexible and have no jitter. If so, please adjust the position of the lock in time.
10.4. Install the door edge:
Door edge line and window edge line styles generally include: flat line (model) and beveled line (model). Flat line can be installed at 45° angle or right angle when diagonally installed, and oblique line can only be installed at 45° angle. According to the size of the installation site, the door sleeve wire saw is cut into the corresponding specifications, and the saw cutting is smoothed by flat or woodworking planer. When the angle is 45°, the angle is flat and tight, and the sleeve is embedded in the line groove and embedded. When the back side of the strip of the line strip is brushed with a proper amount of milky white glue, it is embedded in the groove of the sleeve plate, so that the line is completely bonded to the door panel when the line is dry; when the flat line is installed at a right angle, the horizontal line is The angle of the vertical line is 90°, and the vertical line seals the end of the horizontal plate, and the joint is tight.
Install the door suction at the corresponding position on the back side of the door leaf to prevent the drilling of the embedded items in the concealed work when drilling on the wall or on the ground.
Clean the installed door cover and door leaf (clean on site), and submit it to the user for acceptance, and introduce the user to the maintenance method.
XI, installation quality acceptance criteria
11.1 Overall effect:
The position of Liukou is consistently good; the door leaf and door lock switch are flexible, and there is no self-opening or self-closing phenomenon.
The left, right and upper gaps of the door leaf are the same. The specific dimensions are: 1.5 ≤ door seam ≤ 4.0mm; the gap between the door leaf and the ground surface is: 4.0
≤ outer door ≤ 6.0mm, 6.0 ≤ inner door ≤ 8.0mm, 8.0 ≤ bathroom door ≤ 10mm;
The vertical sleeve of the door sleeve should be perpendicular to the ground without any bending or twisting phenomenon.
The door sleeve assembly gap is tight and firm.
The door sleeve line is in close contact with the wall surface.
The decorative surface is free from damage and scratches.
11.2, hinge position standard:
The upper and lower hinge positions are 1/10 of the height of the door leaf;
The middle hinge is at the center of both sides of the door leaf;
Door lock position: The center of the lock is 900-1000mm from the ground.
Twelve, wooden door installation, use precautions and daily maintenance corner wall, T-wall door hole installation should be notified to the customer to do the "false wall" on the side without the threshold, the width size is not less than 50mm, according to the width of the line What is the size of the "fake wall" width, otherwise the door edges displayed on both sides are asymmetrical.
The size of the single-swing door, the sub-mother door and the double-seat door opening is (the thickness of the sleeve is 32mm): the door height = the door height + 40mm, the door width = the door width + 65mm. Other types of composite doors are subject to specific conditions (note: the door height refers to the net height from the groundwork that has been completed, the width of the door opening, and the thickness is also the net size).
12.1 The product should be placed horizontally on the ground before being installed. Do not lean against it.
12.3. Try to avoid long-term outdoor sunlight and prevent the wooden door from being heated. Wooden doors that are not installed must be stored directly on the ground for storage.
12.4. Maintain indoor air circulation and prevent wooden doors from getting wet frequently. After splashing with water, wipe it with a dry cloth to avoid local expansion.
12.5. Prevent the wooden door from being subjected to abnormal impact. The switch should not be used too hard or the opening angle is too large.
12.6. It is strictly forbidden to hang heavy objects on the door.
12.7. When the glass is wiped, the force is not too strong, so as to avoid damage to the glass and the human body.
12.8. When removing the stain on the surface of the wooden door, use a soft cotton cloth to wipe. If the stain is too heavy, use a neutral detergent, toothpaste or furniture-specific cleaning agent to remove the stain and then dry it. Do not rinse with water.
12.9. Pay attention to the immersion of neutral detergent or rag with water. Do not place it on the surface of the wooden door for a long time, otherwise it will invade the surface and discolor or peel the surface finish material.
12.10. Hinge and lock are movable accessories. When loosening occurs, they should be tightened immediately. When the hinge position occurs, the sound should be injected in time. When the lock is opened, the pencil core powder can be put into the keyhole. Do not fill the oil casually.
12.11. In order to maintain the bright color of the wooden door, the wax should be regularly scheduled for maintenance.
13. After-sales service
13.1 Warranty period
Wooden door wood products, due to their unique natural properties, after the installation is completed, after a test of different seasons in spring, summer, autumn and winter, a small amount of change is normal. The warranty period is set to one year (calculated from the date of completion acceptance). If there are special requirements, the agreement shall be implemented by both parties.
The relevant specifications for the wooden door warranty period are being formulated. In principle, it is wider than the acceptance conditions at the time of completion. Before there is no unified regulation of the whole industry, the wooden door enterprise can formulate corresponding standard trials according to the specific conditions of the enterprise and include it in the documents or manuals of after-sales service.
13.2, mainly based on repairs, and do a good job in service
Quality defects during the warranty period should be based on repairs and provide good service.
The exemption clause should be written in the service manual, which is not a quality problem caused by the scope of the company's quality assurance, and can assist the customer in charging services.
13.3, staff should be enthusiastic
The staff of the after-sales service department should warmly receive every user, handle it fairly, serve the consumers in the principle of seeking truth from facts, and strive to follow up the after-sales service of the products.
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