UltraStream digital printing uses an enhanced technology - BID (Binary Ink Development). Instead of "injecting ink" onto the PIP, the BID uses the method of picking up the ink from the exposure ink, as shown. It is also not possible to get all colors in one exposure position.
Indego's lithographic technology for recording media uses undertone technology to use screen printing process stations for inkjet or laser printing, which requires a screen-printing site with a white background to meet the speed of 35 sheets per minute.
In addition to the shorter preparation time, the printing time of digital printing equipment is also fast, and can currently reach 800-1600 tablets/hour. Compared to screen printing, this speed is not very fast, so digital printing is more suitable for running small orders of products, such as thousands of orders.
"When your order quantity is 4000-5000 pieces, this is very appropriate." Denning said, "Because this order quantity is insignificant with respect to the printing speed of screen and lithography." Calculated from the cost, if used Screen printing of smaller orders - the average cost per sheet of 1,000 discs is about 15 cents, while the use of digital printing is only 5 cents. It should be noted that at present, more and more small orders are becoming the characteristics of the industry.
The internal structure of the digital printer: the left side conveys the unprinted disc to the print area, and the right side transfers the printed disc. From the mainstream of the current digital printing equipment, a digital printer can configure up to 8 print heads for customers. Provide two four-color printing channels, according to the work of 10 hours per day calculation, the production capacity of each printing channel can reach 4000-5000, the production capacity of two channels can reach 8000-10000. According to Tapematic's Goodwin introduction: For the digital presses to be sold in the future, it is expected that 75%-80% of the digital printing equipment will adopt the 8-head model, and the current price is approximately 175,000 Euros. In addition to four-color printing, Tapematic's 2Print digital press can also be added to six-color printing. CyanLight and MagentagLight can be added. 1-liter ink can produce 1-1.5 million discs, and each print head can print approximately About 1 billion CDs will be used, and the device will use one liter of UV ink cartridges, of which the white ink uses a 3-liter cartridge and can replace the ink that has been used up by replacing the cartridge. UV drying unit in the position of the disc output, in order to prevent the disc from drying out completely, the system is equipped with two drying units.
Conclusion The appearance of digital printing is similar to the invention of microwave products - providing convenience and time savings for simple meals, but it does not challenge the traditional dinner habits.
As a new process technology, digital printing technology will have certain advantages in production environment, space occupation, investment return and employee use. In particular, small quantities of orders that are currently received in large quantities by domestic manufacturers are more time consuming for the preparation of a conventional equipment that is more suitable for batch printing. If a factory were to print more than 50 different optical disc surfaces per day, the advantages of digital presses integrated into the production line would be apparent. Different products could be printed immediately with simple setup.
Indego's lithographic technology for recording media uses undertone technology to use screen printing process stations for inkjet or laser printing, which requires a screen-printing site with a white background to meet the speed of 35 sheets per minute.
In addition to the shorter preparation time, the printing time of digital printing equipment is also fast, and can currently reach 800-1600 tablets/hour. Compared to screen printing, this speed is not very fast, so digital printing is more suitable for running small orders of products, such as thousands of orders.
"When your order quantity is 4000-5000 pieces, this is very appropriate." Denning said, "Because this order quantity is insignificant with respect to the printing speed of screen and lithography." Calculated from the cost, if used Screen printing of smaller orders - the average cost per sheet of 1,000 discs is about 15 cents, while the use of digital printing is only 5 cents. It should be noted that at present, more and more small orders are becoming the characteristics of the industry.
The internal structure of the digital printer: the left side conveys the unprinted disc to the print area, and the right side transfers the printed disc. From the mainstream of the current digital printing equipment, a digital printer can configure up to 8 print heads for customers. Provide two four-color printing channels, according to the work of 10 hours per day calculation, the production capacity of each printing channel can reach 4000-5000, the production capacity of two channels can reach 8000-10000. According to Tapematic's Goodwin introduction: For the digital presses to be sold in the future, it is expected that 75%-80% of the digital printing equipment will adopt the 8-head model, and the current price is approximately 175,000 Euros. In addition to four-color printing, Tapematic's 2Print digital press can also be added to six-color printing. CyanLight and MagentagLight can be added. 1-liter ink can produce 1-1.5 million discs, and each print head can print approximately About 1 billion CDs will be used, and the device will use one liter of UV ink cartridges, of which the white ink uses a 3-liter cartridge and can replace the ink that has been used up by replacing the cartridge. UV drying unit in the position of the disc output, in order to prevent the disc from drying out completely, the system is equipped with two drying units.
Conclusion The appearance of digital printing is similar to the invention of microwave products - providing convenience and time savings for simple meals, but it does not challenge the traditional dinner habits.
As a new process technology, digital printing technology will have certain advantages in production environment, space occupation, investment return and employee use. In particular, small quantities of orders that are currently received in large quantities by domestic manufacturers are more time consuming for the preparation of a conventional equipment that is more suitable for batch printing. If a factory were to print more than 50 different optical disc surfaces per day, the advantages of digital presses integrated into the production line would be apparent. Different products could be printed immediately with simple setup.
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